Abstract In the era of Industry 4.0, where precision, flexibility, and efficiency dominate manufacturing paradigms, Xinsheng Machinery introduces its groundbreaking CNC Roll-Forming Brush Handle Fabrication System – a patented innovation redefining traditional production methodologies. By integrating advanced computer numerical control (CNC) programming with precision roll-forming mechanics, this technology eliminates the constraints of conventional single-mold processes, delivering unparalleled adaptability for diverse product specifications, rapid prototyping, and cost-optimized small-batch production.

Technological Breakthrough: From Single-Mold Limitations to Programmable Flexibility
Traditional brush handle fabrication relies on fixed molds, where each unique design necessitates dedicated tooling. This approach incurs significant drawbacks:
High mold development costs ($700–$2,800 per unit),
Extended lead times (2–4 weeks for mold design and calibration),
Inflexibility in accommodating design iterations or low-volume orders.
Xinsheng’s CNC roll-forming system disrupts this paradigm through algorithm-driven curvature control. By inputting parametric data (e.g., bend radius, angular tolerance, material thickness) into the CNC interface, the system dynamically adjusts servo-driven rollers to achieve micron-level precision across multiple handle profiles without physical mold changes.

Core Advantages & Technical Specifications
Multi-Profile Fabrication Capability Single-system compatibility with 50+ handle geometries (e.g., ergonomic curves, stepped diameters, helical patterns), Real-time adjustments via HMI (Human-Machine Interface) for rapid design iteration (±0.1mm positional accuracy).
Rapid Prototyping Efficiency Sample development cycle reduction: From 14 days (traditional) to <24 hour.

Author: Boqin Feng